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Open-Circuit Potential (OCP) Measurement

Open-Circuit Potential (OCP) measurement is an electrochemical detection technique that assesses a material's corrosion tendency and thermodynamic stability by measuring its natural potential in a corrosive medium. This method provides a scientific basis for material selection, corrosion prevention design, process optimization, and equipment maintenance, ensuring reliability and durability in complex environments.

Read:20+ Date:2025-04-25 16:05:14 Author: DTI
Ding & Testing Inspection: Unveiling Material Corrosion Tendencies for Precise Anti-Corrosion Solutions
Open-Circuit Potential (OCP) measurement is an electrochemical detection technique that assesses a material's corrosion tendency and thermodynamic stability by measuring its natural potential in a corrosive medium. This method provides a scientific basis for material selection, corrosion prevention design, process optimization, and equipment maintenance, ensuring reliability and durability in complex environments.
Service Introduction
OCP measurement is a high-precision corrosion assessment method. By measuring a material's natural potential in a corrosive medium without applying external current or potential, it evaluates the material's corrosion tendency and thermodynamic stability. This non-destructive, real-time monitoring method is simple, fast, and applicable to various materials and conditions.
Testing Methods
OCP measurement uses advanced electrochemical workstations or high-precision potentiometers, combined with lab simulation and data analysis, to ensure accurate and reliable results. Common methods include:
  1. Static OCP Measurement: Immersing the material in the corrosive medium and measuring its stable natural potential to assess initial corrosion tendency.
  2. Dynamic OCP Monitoring: Continuously measuring OCP changes over time to observe potential drift and analyze corrosion process dynamics.
  3. Multi-Point OCP Measurement: Simultaneously measuring OCP of multiple samples to compare corrosion tendencies of different materials or conditions.
  4. OCP vs. Time Curve Analysis: Plotting OCP changes over time to analyze material passivation, activation, or corrosion rate variations.
Industry Pain Points
In practical applications, materials and equipment face complex corrosive environments like marine, industrial, and acidic conditions. Corrosion reduces material lifespan, causes structural failure, and poses safety risks. Traditional methods provide qualitative analysis and struggle to monitor corrosion in real-time or quantify corrosion rates. Thus, developing a real-time, quantitative corrosion monitoring technology is crucial.
Service Scope
Ding & Testing Inspection's OCP measurement services cover a wide range, including:
  • Metal materials (e.g., carbon steel, stainless steel, aluminum alloy, copper alloy)
  • Corrosion-resistant coatings (e.g., paint coatings, electroplating layers, anodized films)
  • Industrial equipment (e.g., pipelines, storage tanks, reactors)
  • Marine engineering facilities
  • Aerospace and automotive components
Application Fields
Our services are widely applied in:
  • Aerospace
  • Automotive manufacturing
  • Marine engineering
  • Chemical industry
  • Construction engineering
  • Electronics and electrical appliances
  • Energy sector
Testing Standards
OCP measurement strictly adheres to international and domestic standards, such as:
  • ASTM G109-97(2018): Standard test method for open-circuit potential of metals in corrosive media
  • GB/T 17897-1999: Method for intergranular corrosion testing of metals
  • GB/T 10125-2021: Salt spray testing for artificial atmosphere corrosion testing
  • ISO 9227-2017: Salt spray testing for artificial atmosphere corrosion testing
What We Offer
Through these standards, we address:
  • Quantitative assessment of material corrosion tendency and thermodynamic stability
  • Real-time monitoring of material natural state in corrosive media
  • Revelation of corrosion mechanisms for anti-corrosion measures
  • Evaluation of protective coating integrity
By choosing Ding & Testing Inspection, you will receive:
  • Professional testing services with advanced electrochemical equipment and a skilled technical team for precise material corrosion behavior assessment.
  • Quantitative corrosion analysis through electrochemical parameter measurement, providing corrosion rate and resistance evaluations.
  • Customized solutions with targeted anti-corrosion measures and improvement suggestions based on test results.
  • Compliance with international standards like ASTM, GB, and ISO.
Contact Us
Contact Ding & Testing Inspection to let our experts provide top-tier solutions for your metal material corrosion issues. We offer exceptional service for both technical consultation and on-site testing.
About Ding & Testing Inspection
Founded by industry veterans, Ding & Testing Inspection adheres to international standards (ISO/ASTM/ASME/JIS/GB/EN/API) for testing, appraisal, and evaluation. With a world-class corrosion lab, we've gained recognition from top clients in various sectors. Our reputation and client satisfaction are solid in corrosion, material failure analysis, and energy material inspection.

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  • Lab Testing

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Issues You May Care About

  • A. DTI has a comprehensive range of instruments and equipment, as well as numerous engineers with over 10 years of experience.

    B. We offer consultative services with a broad industry scope, tailoring solutions to meet customer needs.

    C. We provide one-stop technical services in the environmental field, with dedicated personnel throughout the process, allowing customers to stay informed about the progress of their reports in real time.

  • A. Normally, we will issue a report within 5-7 working days after receiving the samples.

    B. To expedite the report issuance and eliminate extensive manual processing steps, DTI employs collaborative efforts across multiple departments and utilizes automated sample handling technology for certain types of samples, making the reports faster and more accurate.

    C. For clients who urgently need the report, expedited services are available.

    D. The report issuance time varies depending on the specific type of product, and you can consult with our online customer service for details.

  • DTI’s test data obtained from experiments are all true and valid, and will not maliciously alter or forge test data. The test reports issued by DTI are authoritative and credible and are recognized both in China and other countries.

  • The specific standards vary depending on the testing items. Please consult online customer service for details.

  • Our company promises that all test data obtained from the experiment are true and valid, and will not maliciously alter or falsify the test data. If any customer has any questions about the test data obtained from the experiment, please contact our technical staff, and our company will conduct a free re-inspection for the customer. If the data obtained after the replicated test are the same as the results of the initial test, our company will not change the test results. If they are different from the results of the initial test, our company will conduct multiple experiments on the samples during this period, and finally determine the results. Stable experimental data is used as the final test result.

  • Due to the large amount of standard information and other reasons, many customers may not know what items need to be tested. In this case, we could provide customers with recommendations for related projects, but the customers are required to provide the following information:

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DTI is devotional on providing services for metal comprehensive testing. Among the testing services, DTI has more advantage at implementation of various corrosion resistance tests for different type of materials. The range of testing capability includes the analysis of metal composition and metal metallographic, mechanical performance and metal corrosion resistance testing, failure analysis, R & D analysis, and product quality assessment etc.

DTI has been awarded the conformity of assessment from ISO/IEC17025, ISO9001, GB/T28001/OHSAS18001, GB/T14001/ISO14001, CNAS and CMA Certification.

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  • 1000Nos.

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We provide professional inspection, testing, analysis for upstream and downstream supply chain of various industries, which covers industrial manufacturing, chemicals, offshore engineering, oil & gas, wind power, hydrogen energy, nuclear power, automotive structures, metals and minerals, equipment manufacturing, construction machinery, aerospace, etc.

We are committed to providing impartial, fair, accurate, and timely professional testing services nearly 20 provinces in China.

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