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Date：2025-01-21 17:09:46
Author: DTI
Ding Testing & Inspection: Failure Analysis of Polymeric Materials, Ensuring the Durability of Industrial Materials
Failure analysis of polymeric materials is a specialized technical assessment used to diagnose failure issues in polymeric materials during actual use, identify the causes, and propose improvement measures. Ding Testing & Inspection's failure analysis service for polymeric materials is a professional technical evaluation aimed at thoroughly exploring the reasons for failure in polymeric materials and providing solutions to enhance material performance and reliability.
Service Introduction
Failure analysis of polymeric materials is a technical means to identify the root causes and mechanisms of failure in these materials. It covers various stages of a product's lifecycle, including research and design, incoming material inspection, processing and assembly, testing and screening, storage conditions, and customer usage. Through the analysis of samples, this service confirms failure modes, analyzes failure mechanisms, clarifies the causes of failure, and provides preventive measures to reduce or avoid recurrence of failures.
Failure Modes
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Fracture
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Cracking
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Delamination
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Corrosion
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Blistering
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Coating detachment
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Discoloration
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Wear failure
Main Testing Projects
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Testing Projects |
Instrumentation |
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Component Analysis |
Fourier Transform Infrared Spectroscopy (FTIR)，Confocal Micro-Raman Spectroscopy (Raman)，Scanning Electron Microscopy with Energy Dispersive Spectroscopy (SEM/EDS)，X-ray Fluorescence Spectroscopy (XRF)，Gas Chromatography-Mass Spectrometry (GC-MS)，Pyrolysis Gas Chromatography-Mass Spectrometry (PGC-MS)，Nuclear Magnetic Resonance (NMR)，Auger Electron Spectroscopy (AES)，X-ray Photoelectron Spectroscopy (XPS)，X-ray Diffraction (XRD)，Time-of-Flight Secondary Ion Mass Spectrometry (TOF-SIMS)
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Thermal Analysis |
Differential Scanning Calorimetry (DSC)，Thermomechanical Analysis (TMA)，Thermogravimetric Analysis (TGA)，Dynamic Mechanical Analysis (DMA)，Thermal Conductivity (Steady-State Heat Flow Method, Laser Scatter Method)
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Pyrolysis Analysis |
Pyrolysis Gas Chromatography-Mass Spectrometry，Gel Permeation Chromatography (GPC)，Melt Flow Rate Testing (MFR)
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Fracture Analysis |
Scanning Electron Microscopy (SEM)，Energy Dispersive Spectroscopy (EDS)
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Physical Property Analysis |
Hardness Testing (Hardness Meter)，Tensile Testing Machine，Universal Testing Machine
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Failure Analysis Process
Failure Background Investigation:
- What are the failure phenomena of the product?
- What is the failure environment?
- At which stage did the failure occur (design and debugging, pilot testing, early failure, mid-term failure, etc.)?
- What is the failure rate?
- Are there any historical failure data available?
Non-destructive Analysis:
- X-ray radiography inspection
- Ultrasonic scanning inspection
- Electrical performance testing
- Morphology inspection
- Local composition analysis, etc.
Destructive Analysis:
- Decapsulation inspection
- Cross-sectional analysis
- Probe testing
- Focused ion beam (FIB) analysis
- Thermal performance testing
- Bulk composition testing
- Mechanical performance testing, etc.
Usage Condition Analysis:Comprehensive analysis of structural, mechanical, thermal, environmental conditions, and constraint conditions.
Simulation and Validation Experiments:Design simulation experiments based on the identified failure mechanisms to validate the failure mechanisms.
Note: The scene and samples at the time of failure must be carefully protected to avoid secondary damage from mechanical, thermal, electrical, or other factors.
Industry Pain Points
The technical bottlenecks faced by the polymer industry include difficulties in the research and development and production of high-end special polymers, increasing environmental pressures, and intensified market competition. Additionally, there are challenges such as insufficient original innovation capabilities, weak common technology research and support capabilities, and low self-sufficiency rates for high-end products.
Service Scope
Ding Testing & Inspection offers a wide range of services covering failure analysis of polymeric materials, including but not limited to:
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Polymer material manufacturers
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Assembly plants
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Distributors or agents
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End-users of products
Our services cover the entire lifecycle of product failure, including design, production, process, storage, transportation, and more. We provide recommendations for product and process improvements to enhance product yield, reliability, and competitiveness.
Application Fields
Ding Testing & Inspection's failure analysis services for polymeric materials are widely applied in the following industries:
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Plastics
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Rubbers
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Fibers
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Adhesives
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Coatings
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Special polymers and functional polymers, such as polymer information conversion materials, transparent polymers, polymer mimetic enzymes, biodegradable polymers, etc.
Industry Standards
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GB/T 1040.1-2006: Determination of Tensile Properties of Plastics - Part 1: General Principles
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GB/T 1040.2-2006: Determination of Tensile Properties of Plastics - Part 2: Test Conditions for Moulded and Extruded Plastics
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GB/T 1843-2008: Determination of Pendulum Impact Properties of Plastics
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GB/T 9352-2008: Determination of Heat Deflection Temperature and Vicat Softening Temperature of Plastics
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GB/T 9345.1-2008: Determination of Ash Content in Plastics - Part 1: General Method
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GB/T 10007-2005: Thermal Analysis Methods for Plastics - Differential Scanning Calorimetry (DSC)
Why Choose Ding Testing & Inspection?
- Comprehensive Service Range: Ding Testing & Inspection provides full-cycle failure analysis services from product R&D, incoming material inspection, processing and assembly, testing and screening, storage conditions to customer use.
- Professional Failure Analysis Technology: Leveraging hundreds of state-of-the-art analytical instruments in professional laboratories and extensive experience in polymer materials and failure analysis, we ensure impartial, professional, and objective analysis results.
- Optimizing Production Processes and Enhancing Product Quality: Failure analysis helps companies identify the causes of material failure and guides the optimization of production processes to improve product quality.
- Authoritative Certification: Ding Testing & Inspection holds authoritative domestic and international certifications such as CMA and CNAS, offering reports that comply with national and industry standards.
- Professional Technical Team: With over 15 years of laboratory technology and quality system management experience, 70% of our team members hold a bachelor's degree or above.
Contact Us
Get in touch with us immediately to let our expert team provide expert-level solutions for your polymer material failure analysis. Whether it's technical consultation or on-site testing, we are committed to delivering the best service experience.
About Ding Testing & Inspection
Founded by industry veterans, Ding Testing & Inspection strictly adheres to international standards such as ISO, ASTM, ASME, JIS, GB, EN, and API for inspection, testing, identification, and evaluation. We also possess world-class corrosion laboratories and have earned recognition from numerous top-tier domestic and international clients. In the fields of corrosion, material failure analysis, and inspection of energy materials, we enjoy a good reputation and client endorsement.
Get Your Free Testing Plans and Quotation
Ask professional engineers for on-line service, and receive testing proposals within 2 hours.
Six Reasons to choose DTI
Complete qualifications
Complete range of qualification certificatesDTI has CMA, CNAS and other qualifications, including China's domestic and global relatively comprehensive leading qualifications at metal materials and corrosion test field. We can provide authoritative reports of national standard and industrial standard.
Viewing CertificatesProfessional team
70% professional and technical personnelDTI has a professional testing team, with 70% of professional technicians and 70% of undergraduate degree or above. From drafting proposals to sample analysis issuance, we are professional at each step to ensure the precision.
Learn MoreAdvanced Equipment
400 units with a 92% import ratioDTI has invested affluent budgets onto 450 sets of advanced large and medium-sized testing equipment. 92% of the equipment are imported from U.S., Germany, Switzerland, installed at scores of labs cover an area of 8,000 m2 and services cover 1000+ segments.
For DetailsAccurate Data
The accuracy rate of the inspection reaches 99%our professional technical testing team, advanced equipment, large number of databases, and solid implementation of lab quality control, DTI guarantees the overall accuracy rate of the reliable analysis data up to 99%.
consult NowComprehensive Service
One-stop tracking serviceDTI services cover the whole industries and provides the optimal solutions and technical support in terms of cycle time,cost-saving and qualifications based on numerous indicators, E2E supply chain solutions, all-round multi-dimensional product analysis.
Learn MoreCustomer Service
Regular return visits can be re-examinedDTI 24h*7 service (China) is available so that you could reach us anytime, anywhere. We also have an Emergency Service Access in case of special circumstance. DTI visits their customers regularly, and the questionable items in issued reports can be redone free of charge.
Online ServiceOnly Four Steps to Get Your Reports
Issues You May Care About
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A. DTI has a comprehensive range of instruments and equipment, as well as numerous engineers with over 10 years of experience.
B. We offer consultative services with a broad industry scope, tailoring solutions to meet customer needs.
C. We provide one-stop technical services in the environmental field, with dedicated personnel throughout the process, allowing customers to stay informed about the progress of their reports in real time.
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A. Normally, we will issue a report within 5-7 working days after receiving the samples.
B. To expedite the report issuance and eliminate extensive manual processing steps, DTI employs collaborative efforts across multiple departments and utilizes automated sample handling technology for certain types of samples, making the reports faster and more accurate.
C. For clients who urgently need the report, expedited services are available.
D. The report issuance time varies depending on the specific type of product, and you can consult with our online customer service for details.
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DTI’s test data obtained from experiments are all true and valid, and will not maliciously alter or forge test data. The test reports issued by DTI are authoritative and credible and are recognized both in China and other countries.
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The specific standards vary depending on the testing items. Please consult online customer service for details.
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Our company promises that all test data obtained from the experiment are true and valid, and will not maliciously alter or falsify the test data. If any customer has any questions about the test data obtained from the experiment, please contact our technical staff, and our company will conduct a free re-inspection for the customer. If the data obtained after the replicated test are the same as the results of the initial test, our company will not change the test results. If they are different from the results of the initial test, our company will conduct multiple experiments on the samples during this period, and finally determine the results. Stable experimental data is used as the final test result.
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Due to the large amount of standard information and other reasons, many customers may not know what items need to be tested. In this case, we could provide customers with recommendations for related projects, but the customers are required to provide the following information:
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Special Equipment Product Testing Solutions
LEARN ABOUT DING TESTING & INSPECTION
DTI has served thousands of entities, including numbers of Fortune Global 500 enterprises. DTI always conveys trustfulness to the quality life ubiquitously.
DTI is devotional on providing services for metal comprehensive testing. Among the testing services, DTI has more advantage at implementation of various corrosion resistance tests for different type of materials. The range of testing capability includes the analysis of metal composition and metal metallographic, mechanical performance and metal corrosion resistance testing, failure analysis, R & D analysis, and product quality assessment etc.
DTI has been awarded the conformity of assessment from ISO/IEC17025, ISO9001, GB/T28001/OHSAS18001, GB/T14001/ISO14001, CNAS and CMA Certification.
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Industrial Fields
- 200Nos.
Large Equipment
- 3000㎡
Lab Area Size
- 1000Nos.
Customers Served
To be an influential, authoritative, third-party testing organization in China.
We provide professional inspection, testing, analysis for upstream and downstream supply chain of various industries, which covers industrial manufacturing, chemicals, offshore engineering, oil & gas, wind power, hydrogen energy, nuclear power, automotive structures, metals and minerals, equipment manufacturing, construction machinery, aerospace, etc.
We are committed to providing impartial, fair, accurate, and timely professional testing services nearly 20 provinces in China.
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