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Accelerated Corrosion Testing

Accelerated corrosion testing is a detection technology that simulates and intensifies actual corrosive environmental conditions to accelerate the corrosion process of materials. It can simulate the corrosion behavior of materials over long-term use within a short period, providing a scientific basis for material durability assessment, corrosion prevention design, process optimization, and quality control, significantly reducing the research and development cycle and costs.

Read:23+ Date:2025-04-24 16:49:13 Author: DTI
Ding & Testing Inspection: Rapidly Assessing Material Durability to Support Efficient Material Screening and Optimization
Accelerated corrosion testing is a detection technology that simulates and intensifies actual corrosive environmental conditions to accelerate the corrosion process of materials. It can simulate the corrosion behavior of materials over long-term use within a short period, providing a scientific basis for material durability assessment, corrosion prevention design, process optimization, and quality control, significantly reducing the research and development cycle and costs.
Service Introduction
Accelerated corrosion testing is an efficient corrosion assessment method. By artificially controlling and intensifying corrosive environments (such as increasing temperature, raising the concentration of corrosive media, and introducing acidic or salt spray conditions), it accelerates the corrosion process of materials. This testing method can simulate the corrosion conditions that materials may face in actual use within a short period, quickly assessing the corrosion resistance of materials and providing important references for material selection and corrosion prevention design.
Testing Methods
Accelerated corrosion testing employs various standardized testing methods, combining laboratory simulation and data analysis to ensure the accuracy and reliability of the test results. Common accelerated corrosion testing methods include:
  • Salt Spray Testing (NSS, AASS, CASS): By spraying saline solutions, it simulates corrosive conditions in marine or industrial environments.
  • Cyclic Salt Spray Testing: Alternating samples between salt spray, dry, and humid environments to simulate the corrosion process in complex environments.
  • Acidic Salt Spray Testing: Adding acidic substances (such as acetic acid or sulfuric acid) to the salt spray to simulate corrosive behavior in acidic environments.
  • High-Temperature and High-Humidity Testing: Accelerating the corrosion process of materials under high-temperature and high-humidity conditions to simulate tropical or humid environments.
  • Electrochemical Accelerated Testing: Using electrochemical methods (such as polarization potential, electrochemical impedance spectroscopy) to accelerate the corrosion process and monitor the corrosion rate in real-time.
Industry Pain Points
In practical applications, materials and equipment often face complex corrosive environments, such as marine environments, industrial atmospheres, acid rain, and high humidity. Corrosion not only reduces the service life of materials but can also lead to structural failure and safety hazards. Traditional natural exposure testing is time-consuming and inefficient, failing to meet the needs of rapid research and development and quality control. Therefore, accelerated corrosion testing, as an efficient and reliable detection method, can significantly shorten the research and development cycle and quickly assess material durability.
Service Scope
The service scope of Ding & Testing Inspection is extensive, covering accelerated corrosion testing, including but not limited to:
  • Metal Materials (such as carbon steel, stainless steel, aluminum alloy, copper alloy, etc.)
  • Non-Metal Materials (such as plastics, rubber, composite materials, etc.)
  • Corrosion-Resistant Coatings (such as paint coatings, electroplating layers, anodized films, etc.)
  • Industrial Equipment (such as pipelines, storage tanks, reactors, etc.)
  • Marine Engineering Facilities
  • Aerospace Components
  • Automotive Components
Application Fields
Accelerated corrosion testing services from Ding & Testing Inspection are widely applied in the following industries:
  • Aerospace
  • Automotive Manufacturing
  • Marine Engineering
  • Chemical Industry
  • Construction Engineering
  • Electronics and Electrical Appliances
  • Energy Sector
Testing Standards
Accelerated corrosion testing strictly adheres to the following international and domestic standards:
  • ASTM B117-2019: Standard practice for operating salt spray (fog) apparatus
  • ASTM G85-2019: Standard practice for modified salt spray testing
  • GB/T 10125-2021: Salt spray testing for artificial atmosphere corrosion testing
  • ISO 9227-2017: Salt spray testing for artificial atmosphere corrosion testing
  • GB/T 2423.18-2021: Environmental testing - Part 2: Test methods - Test Kb: Salt spray, alternating (sodium chloride solution)
  • GB/T 1771-2007: Determination of the neutral salt spray resistance of paints and varnishes
What We Can Offer
Through these standards, we can address the following technical issues:
  • Quantitatively assess the corrosion rate and corrosion resistance of materials
  • Reveal the corrosion mechanisms of materials to provide a basis for corrosion prevention measures
  • Monitor the corrosion process in real-time and predict the corrosion behavior of materials under specific environments
  • Evaluate the integrity and durability of protective coatings
By choosing Ding & Testing Inspection, you will receive:
  • Professional Testing Services: Utilizing advanced laboratory equipment and a professional technical team to provide efficient accelerated corrosion testing services.
  • Rapid Durability Assessment: Significantly reducing test time through intensified corrosive environments to quickly obtain results.
  • Customized Solutions: Offering targeted material optimization and corrosion prevention suggestions based on test results.
  • Compliance with International Standards: Strictly following various international testing standards such as ASTM, GB, and ISO.
Choose Ding & Testing Inspection, Choose High-Quality Testing Technology, Choose Reliable Data and Reports, Choose a Testing Institution Recognized by Industry Leaders!
Contact Us
Contact Ding & Testing Inspection immediately to let our professional team provide expert-level solutions for your metal material corrosion issues. Whether it is technical consultation or on-site testing, we will provide the best service experience.
About Ding & Testing Inspection
Ding & Testing Inspection was founded by senior industry professionals and strictly follows international standards such as ISO/ASTM/ASME/JIS/GB/EN/API to conduct testing, testing, appraisal, and evaluation work. We also have a world-class corrosion laboratory and have gained recognition from many top international and domestic industry clients. In the fields of corrosion, material failure analysis, and inspection and testing of energy materials, we have a good reputation and customer recognition.
 

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DTI is devotional on providing services for metal comprehensive testing. Among the testing services, DTI has more advantage at implementation of various corrosion resistance tests for different type of materials. The range of testing capability includes the analysis of metal composition and metal metallographic, mechanical performance and metal corrosion resistance testing, failure analysis, R & D analysis, and product quality assessment etc.

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