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Polarization Curve Testing

Polarization curve testing is an advanced detection technology based on electrochemical principles. By measuring the electrode polarization behavior of materials in corrosive media, it quantitatively analyzes the corrosion rate, corrosion resistance, and corrosion mechanisms of materials. This testing method provides a scientific basis for material selection, corrosion prevention design, process optimization, and equipment maintenance, ensuring the reliability and durability of materials and equipment in complex environments.

Read:23+ Date:2025-04-25 15:48:21 Author: DTI
Ding & Testing Inspection: Precisely Revealing Material Corrosion Behavior to Optimize Corrosion Resistance
Polarization curve testing is an advanced detection technology based on electrochemical principles. By measuring the electrode polarization behavior of materials in corrosive media, it quantitatively analyzes the corrosion rate, corrosion resistance, and corrosion mechanisms of materials. This testing method provides a scientific basis for material selection, corrosion prevention design, process optimization, and equipment maintenance, ensuring the reliability and durability of materials and equipment in complex environments.
Service Introduction
Polarization curve testing is a high-precision corrosion assessment method. By applying an external potential in a corrosive medium and measuring the current response of the material, a polarization curve is plotted. This curve can reflect key parameters such as the corrosion potential, corrosion current density, and polarization resistance of the material in a specific environment, thereby quantitatively assessing the corrosion rate and corrosion resistance of the material. Polarization curve testing can not only reveal the corrosion mechanisms of materials but also predict the corrosion behavior of materials under specific conditions by simulating actual usage environments.
Testing Methods
Polarization curve testing uses advanced electrochemical workstations, combined with laboratory simulation and data analysis, to ensure the accuracy and reliability of the test results. Common testing methods include:
  • Dynamic Polarization Testing: By gradually changing the electrode potential, the current response of the material at different potentials is measured, and anodic and cathodic polarization curves are plotted.
  • Potentiostatic Polarization Testing: The current response of the material is measured at a constant potential to evaluate the corrosion behavior of the material at a specific potential.
  • Dynamic Polarization Curve Fitting: By analyzing the slope and intercept of the polarization curve, parameters such as corrosion current density and polarization resistance are calculated.
  • Corrosion Potential Measurement: Determining the natural corrosion potential of the material in the corrosive medium to assess its thermodynamic stability.
  • Pitting Sensitivity Assessment: By analyzing the anodic branch of the polarization curve, the pitting sensitivity of the material is assessed.
Industry Pain Points
In practical applications, materials and equipment often face complex corrosive environments, such as marine environments, industrial atmospheres, and acidic environments. Corrosion not only reduces the service life of materials but can also lead to structural failure and safety hazards. Traditional corrosion detection methods usually only provide qualitative analysis and are unable to monitor the corrosion process in real-time or quantitatively assess the corrosion rate. Therefore, developing a detection technology that can monitor corrosion behavior in real-time and quantitatively is of great importance.
Service Scope
The service scope of Ding & Testing Inspection is extensive, covering polarization curve testing, including but not limited to:
  • Metal Materials (such as carbon steel, stainless steel, aluminum alloy, copper alloy, etc.)
  • Corrosion-Resistant Coatings (such as paint coatings, electroplating layers, anodized films, etc.)
  • Industrial Equipment (such as pipelines, storage tanks, reactors, etc.)
  • Marine Engineering Facilities
  • Aerospace Components
  • Automotive Components
Application Fields
Polarization curve testing services from Ding & Testing Inspection are widely applied in the following industries:
  • Aerospace
  • Automotive manufacturing
  • Marine engineering
  • Chemical industry
  • Construction engineering
  • Electronics and electrical appliances
  • Energy sector
Testing Standards
Polarization curve testing strictly adheres to the following international and domestic standards:
  • ASTM G59-97(2015): Standard test method for pitting resistance of metals
  • ASTM G102-89(2018): Standard practice for pitting corrosion testing of stainless steel
  • GB/T 17897-1999: Method for intergranular corrosion testing of metals
  • GB/T 10125-2021: Salt spray testing for artificial atmosphere corrosion testing
  • ISO 9227-2017: Salt spray testing for artificial atmosphere corrosion testing
What We Can Offer
Through these standards, we can address the following technical issues:
  • Quantitatively assess the corrosion rate and corrosion resistance of materials
  • Reveal the corrosion mechanisms of materials to provide a basis for corrosion prevention measures
  • Monitor the corrosion process in real-time and predict the corrosion behavior of materials under specific environments
  • Evaluate the integrity and durability of protective coatings
By choosing Ding & Testing Inspection, you will receive:
  • Professional Testing Services: Utilizing advanced electrochemical testing equipment and a professional technical team to accurately assess the corrosion behavior of materials.
  • Quantitative Corrosion Analysis: Providing quantitative assessments of corrosion rate and corrosion resistance through the measurement of electrochemical parameters.
  • Customized Solutions: Offering targeted corrosion prevention measures and improvement suggestions based on test results.
  • Compliance with International Standards: Strictly following various international testing standards such as ASTM, GB, and ISO.
Choose Ding & Testing Inspection, Choose High-Quality Testing Technology, Choose Reliable Data and Reports, Choose a Testing Institution Recognized by Industry Leaders!
Contact Us
Contact Ding & Testing Inspection immediately to let our professional team provide expert-level solutions for your metal material corrosion issues. Whether it is technical consultation or on-site testing, we will provide the best service experience.
About Ding & Testing Inspection
Ding & Testing Inspection was founded by senior industry professionals and strictly follows international standards such as ISO/ASTM/ASME/JIS/GB/EN/API to conduct testing, testing, appraisal, and evaluation work. We also have a world-class corrosion laboratory and have gained recognition from many top international and domestic industry clients. In the fields of corrosion, material failure analysis, and inspection and testing of energy materials, we have a good reputation and customer recognition.

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DTI is devotional on providing services for metal comprehensive testing. Among the testing services, DTI has more advantage at implementation of various corrosion resistance tests for different type of materials. The range of testing capability includes the analysis of metal composition and metal metallographic, mechanical performance and metal corrosion resistance testing, failure analysis, R & D analysis, and product quality assessment etc.

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