Read：56+
Date：2025-01-21 16:51:10
Author: DTI
Ding Testing Inspection: Failure Analysis of Electronic Components, Ensuring Reliability and Stability in the Electronics Industry
Failure analysis of electronic components is a technical process designed to identify the causes and mechanisms of failure in electronic components, with the goal of enhancing product quality and reliability. Tianding Testing's failure analysis service for electronic components is a specialized technical evaluation that focuses on diagnosing the reasons for component failures and providing solutions to improve product reliability and performance.
Service Introduction
The purpose of failure analysis of electronic components is to confirm the failure phenomena of electronic components through various testing and analytical techniques and procedures, identify their failure modes and mechanisms, determine the ultimate causes of failure, and offer recommendations for improving design and manufacturing processes to prevent recurrence of failures and enhance component reliability.
Failure Modes
-
Open circuit
-
Short circuit
-
Leakage current
-
Functional failure
-
Electrical parameter drift
-
Intermittent and non-reproducible failures
Main Testing Projects
Electrical Testing
-
Connectivity testing
-
Electrical parameter testing
-
Functional testing
Non-destructive Testing
-
Radiographic testing techniques (X-rays, gamma rays, neutron rays, etc.), industrial CT, Compton scatter imaging (CSI) technology, ultrasonic testing techniques (through-transmission method, pulse-echo method, tandem method), infrared thermography, acoustic emission testing, eddy current testing, microwave testing, laser holography inspection, etc.
Sample Preparation Techniques
-
Decapsulation techniques (mechanical decapsulation, chemical decapsulation, laser decapsulation)
-
Passivation layer removal techniques (chemical etching for passivation removal, plasma etching for passivation removal, mechanical grinding for passivation removal)
-
Micro-area analysis techniques (Focused Ion Beam [FIB], Cross-Section Polish [CP])
Microscopic Morphology Analysis
-
Optical microscopy analysis
-
Scanning electron microscopy secondary electron imaging
Surface Elemental Analysis
-
Scanning electron microscopy and energy-dispersive spectroscopy (SEM/EDS)
-
Auger electron spectroscopy (AES)
-
X-ray photoelectron spectroscopy (XPS)
-
Secondary ion mass spectrometry (SIMS)
Non-destructive Analysis Techniques
-
X-ray radiography
-
3D radiography
-
Reflective scanning acoustic microscopy (C-SAM)
Application Fields
Ding Testing Inspection's stainless steel material identification services are widely applied in the following industries:
- Chemical industry: Ensuring the corrosion resistance of chemical equipment and containers
- Food processing: Assessing the hygiene and safety performance of food processing equipment
- Medical devices: Detecting the biocompatibility and corrosion resistance of medical instruments
- Architectural decoration: Identifying the quality and performance of architectural stainless steel materials
- Automotive industry: Evaluating the corrosion resistance and processing performance of automotive components
Failure Analysis Process
Failure Background Investigation:
- What are the failure phenomena of the product?
- What is the failure environment?
- At which stage did the failure occur (design and debugging, pilot testing, early failure, mid-term failure, etc.)?
- What is the failure rate?
- Are there any historical failure data available?
Non-destructive Analysis:
- X-ray radiography inspection
- Ultrasonic scanning inspection
- Electrical performance testing
- Morphology inspection
- Local composition analysis, etc.
Destructive Analysis:
- Decapsulation inspection
- Cross-sectional analysis
- Probe testing
- Focused ion beam (FIB) analysis
- Thermal performance testing
- Bulk composition testing
- Mechanical performance testing, etc.
Usage Condition Analysis: Comprehensive analysis of structural, mechanical, thermal, environmental conditions, and constraint conditions.
Simulation and Validation Experiments: Design simulation experiments based on the identified failure mechanisms to validate the failure mechanisms.
Note: The scene and samples at the time of failure must be carefully protected to avoid secondary damage from mechanical, thermal, electrical, or other factors.
Industry Pain Points
The challenges faced in the failure analysis of electronic components include difficulties in the research and development and production of high-end special components, increasing environmental pressures, and intensified market competition. Additionally, there are challenges such as insufficient original innovation capabilities, weak common technology research and support capabilities, and low self-sufficiency rates for high-end products.
Service Scope
Ding Testing Inspection offers a wide range of services covering failure analysis of electronic components, including but not limited to:
-
Component manufacturers
-
Assembly plants
-
Component distributors
-
End-users of devices
Our services span various stages, including product design, manufacturing, reliability testing, and after-sales, providing clients with theoretical basis for improving product design and processes.
Application Fields
Ding Testing & Inspection's failure analysis services for electronic components are widely applied in the following industries:
-
Integrated circuits
-
MEMS (Micro-Electro-Mechanical Systems)
-
5G communication technology
-
Automotive electronics
-
Rail transportation
-
Smart healthcare
Why Choose Ding Testing & Inspection?
-
Comprehensive Service Range: Ding Testing & Inspection provides one-stop services including inspection, testing and analysis, R&D and scientific research, quality evaluation, technical consultation, supervision, training, laboratory construction and operation, and maintenance services.
-
Professional Failure Analysis: Ding Testing & Inspection boasts seasoned experts in materials, accumulated experience, and close ties with top universities and researchers, providing impartial, professional, and accurate failure analysis reports.
-
Authoritative Certification: Ding Testing & Inspection holds authoritative domestic and international certifications such as CMA and CNAS, offering reports that comply with national and industry standards.
-
Professional Technical Team: With over 15 years of laboratory technology and quality system management experience, 70% of our team members hold a bachelor's degree or above.
Choose Ding Testing & Inspection for a reliable partner in high-quality testing technology, trustworthy data and reports, and industry-recognized services!
Contact Us
Get in touch with us immediately to let our professional team provide expert-level solutions for your electronic component failure analysis. Whether it's technical consultation or on-site testing, we are committed to delivering the best service experience.
About Ding Testing & Inspection
Founded by industry veterans, Ding Testing & Inspection strictly adheres to international standards such as ISO, ASTM, ASME, JIS, GB, EN, and API for inspection, testing, identification, and evaluation. We also possess world-class corrosion laboratories and have earned recognition from numerous top-tier domestic and international clients. In the fields of corrosion, material failure analysis, and inspection of energy materials, we enjoy a good reputation and client endorsement.
Get Your Free Testing Plans and Quotation
Ask professional engineers for on-line service, and receive testing proposals within 2 hours.
Six Reasons to choose DTI
Complete qualifications
Complete range of qualification certificatesDTI has CMA, CNAS and other qualifications, including China's domestic and global relatively comprehensive leading qualifications at metal materials and corrosion test field. We can provide authoritative reports of national standard and industrial standard.
Viewing CertificatesProfessional team
70% professional and technical personnelDTI has a professional testing team, with 70% of professional technicians and 70% of undergraduate degree or above. From drafting proposals to sample analysis issuance, we are professional at each step to ensure the precision.
Learn MoreAdvanced Equipment
400 units with a 92% import ratioDTI has invested affluent budgets onto 450 sets of advanced large and medium-sized testing equipment. 92% of the equipment are imported from U.S., Germany, Switzerland, installed at scores of labs cover an area of 8,000 m2 and services cover 1000+ segments.
For DetailsAccurate Data
The accuracy rate of the inspection reaches 99%our professional technical testing team, advanced equipment, large number of databases, and solid implementation of lab quality control, DTI guarantees the overall accuracy rate of the reliable analysis data up to 99%.
consult NowComprehensive Service
One-stop tracking serviceDTI services cover the whole industries and provides the optimal solutions and technical support in terms of cycle time,cost-saving and qualifications based on numerous indicators, E2E supply chain solutions, all-round multi-dimensional product analysis.
Learn MoreCustomer Service
Regular return visits can be re-examinedDTI 24h*7 service (China) is available so that you could reach us anytime, anywhere. We also have an Emergency Service Access in case of special circumstance. DTI visits their customers regularly, and the questionable items in issued reports can be redone free of charge.
Online ServiceOnly Four Steps to Get Your Reports
Issues You May Care About
-
A. DTI has a comprehensive range of instruments and equipment, as well as numerous engineers with over 10 years of experience.
B. We offer consultative services with a broad industry scope, tailoring solutions to meet customer needs.
C. We provide one-stop technical services in the environmental field, with dedicated personnel throughout the process, allowing customers to stay informed about the progress of their reports in real time.
-
A. Normally, we will issue a report within 5-7 working days after receiving the samples.
B. To expedite the report issuance and eliminate extensive manual processing steps, DTI employs collaborative efforts across multiple departments and utilizes automated sample handling technology for certain types of samples, making the reports faster and more accurate.
C. For clients who urgently need the report, expedited services are available.
D. The report issuance time varies depending on the specific type of product, and you can consult with our online customer service for details.
-
DTI’s test data obtained from experiments are all true and valid, and will not maliciously alter or forge test data. The test reports issued by DTI are authoritative and credible and are recognized both in China and other countries.
-
The specific standards vary depending on the testing items. Please consult online customer service for details.
-
Our company promises that all test data obtained from the experiment are true and valid, and will not maliciously alter or falsify the test data. If any customer has any questions about the test data obtained from the experiment, please contact our technical staff, and our company will conduct a free re-inspection for the customer. If the data obtained after the replicated test are the same as the results of the initial test, our company will not change the test results. If they are different from the results of the initial test, our company will conduct multiple experiments on the samples during this period, and finally determine the results. Stable experimental data is used as the final test result.
-
Due to the large amount of standard information and other reasons, many customers may not know what items need to be tested. In this case, we could provide customers with recommendations for related projects, but the customers are required to provide the following information:
One-Stop Solutions Recommended
-
-
Shipbuilding Industry Solutions
-
Wind Power Industry Product Testing Solutions
-
Railway Industry Product Testing Solutions
-
Aerospace Industry Product Testing Solutions
-
Bridges and Steel Structures Product Testing Solutions
-
Laboratory and Research Institution Product Testing Solutions
-
Construction Industry Product Testing Solutions
-
Special Equipment Product Testing Solutions
LEARN ABOUT DING TESTING & INSPECTION
DTI has served thousands of entities, including numbers of Fortune Global 500 enterprises. DTI always conveys trustfulness to the quality life ubiquitously.
DTI is devotional on providing services for metal comprehensive testing. Among the testing services, DTI has more advantage at implementation of various corrosion resistance tests for different type of materials. The range of testing capability includes the analysis of metal composition and metal metallographic, mechanical performance and metal corrosion resistance testing, failure analysis, R & D analysis, and product quality assessment etc.
DTI has been awarded the conformity of assessment from ISO/IEC17025, ISO9001, GB/T28001/OHSAS18001, GB/T14001/ISO14001, CNAS and CMA Certification.
- 30
Industrial Fields
- 200Nos.
Large Equipment
- 3000㎡
Lab Area Size
- 1000Nos.
Customers Served
To be an influential, authoritative, third-party testing organization in China.
We provide professional inspection, testing, analysis for upstream and downstream supply chain of various industries, which covers industrial manufacturing, chemicals, offshore engineering, oil & gas, wind power, hydrogen energy, nuclear power, automotive structures, metals and minerals, equipment manufacturing, construction machinery, aerospace, etc.
We are committed to providing impartial, fair, accurate, and timely professional testing services nearly 20 provinces in China.
Learn more