Scope of Qualification
Applicable Equipment
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Pressure Vessels (GB/T 150)
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Boilers (GB/T 16507)
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Long-Distance Pipelines (GB/T 9711)
Applicable Welding Methods
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Shielded Metal Arc Welding (SMAW)
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Submerged Arc Welding (SAW)
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Gas Metal Arc Welding / Flux-Cored Arc Welding (GMAW/FCAW)
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Gas Tungsten Arc Welding (GTAW)
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Electroslag Welding (ESW), etc.
Core Content of Qualification
Grouping of Base Materials
Group | Typical Materials | Example Grades |
---|---|---|
P1 | Low-Carbon Steel | Q245R, 20# |
P3 | Low-Alloy High-Strength Steel | Q345R, 16MnDR |
P5 | Medium-Alloy Heat-Resistant Steel | 15CrMoR, 12Cr1MoVR |
P8 | Austenitic Stainless Steel | 304, 316L |
P10 | Duplex Stainless Steel | S31803, S32205 |
Welding Procedure Qualification Elements
Change Item | Need for Requalification | Explanation |
---|---|---|
Base Material Group | Yes (across groups) | P1 → P3 requires requalification |
Welding Method | Yes | SMAW → GTAW requires requalification |
Filler Material Grade | Yes (different categories) | J427 → J507 requires requalification |
Preheat Temperature | Exceeding original range ±20℃ | Originally 150℃, now <130℃ or >170℃ requires qualification |
Current Type | Yes (DC → AC) | DC → AC requires requalification |
Shielding Gas | Composition change (e.g., Ar → Ar + CO₂) | Supplementary tests required |
Test Piece Preparation and Testing
Types of Test Pieces
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Butt Weld Test Pieces: For evaluating butt welding processes (plates/pipes)
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Fillet Weld Test Pieces: For evaluating fillet welding processes (T-joints)
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Overlay Weld Test Pieces: For corrosion-resistant or wear-resistant overlay welding processes
Mandatory Test Items
Test Type | Butt Weld | Fillet Weld | Overlay Weld |
---|---|---|---|
Tensile Testing | ✓ | - | - |
Bend Testing | ✓ (face bend/back bend) | - | - |
Impact Testing | ✓ (for low-temperature steels) | - | - |
Macro Metallography | ✓ | ✓ | ✓ |
Hardness Testing | - | - | ✓ |
Qualification Process
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Develop Pre-Welding Procedure Specification (pWPS)
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Propose welding parameters based on product requirements (groove design, current, voltage, speed, etc.)
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Welding of Test Pieces
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Prepare test plates according to standard dimensions (e.g., butt weld test plate ≥300×150mm)
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Non-Destructive Testing (RT/UT/PT/MT)
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Ensure no defects such as cracks, lack of fusion
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Sampling and Mechanical Testing
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Sample and test for tensile, bend, impact, and other tests according to standards
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Compile Welding Procedure Qualification Report (PQR)
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Record all parameters and test results, approved by the company's technical director
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Issue Welding Procedure Specification (WPS)
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Develop a WPS for production based on the PQR
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Coverage Range (Thickness/Diameter)
Test Piece Thickness (T) | Coverage Range |
---|---|
T ≤ 6mm | 0.75T to 1.5T |
6mm < T ≤ 12mm | 6mm to 2T (maximum 12mm) |
T > 12mm | 0.5T to 2T (no upper limit) |
Common Questions
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Repair Welding Requalification: If the repair welding parameters are consistent with the original WPS and do not exceed 2 repairs, requalification is not required (documentation is necessary).
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Differences between NB/T 47014 and ASME IX:
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Material Grouping: ASME IX groups by P-No, while NB/T 47014 uses P1 to P10.
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Impact Testing: ASME IX is more flexible for low-temperature steels, whereas NB/T 47014 has mandatory requirements.
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Automatic Welding Process Qualification: Additional process parameter monitoring records are required (e.g., wire feed speed, oscillation width), with other tests being the same as manual welding.
Example (PQR/WPS Table)
Key Fields in Welding Procedure Qualification Report (PQR)
Item | Example Value |
---|---|
Base Material | Q345R (P3) + 304 (P8) |
Welding Method | GTAW for root pass + SMAW for fill |
Filler Material | ER308L + J308 |
Preheat Temperature | 100-120℃ |
Current/Voltage | 90-110A/10-12V |
Test Results | Tensile test passed, bend test no cracks |
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Issues You May Care About
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A. DTI has a comprehensive range of instruments and equipment, as well as numerous engineers with over 10 years of experience.
B. We offer consultative services with a broad industry scope, tailoring solutions to meet customer needs.
C. We provide one-stop technical services in the environmental field, with dedicated personnel throughout the process, allowing customers to stay informed about the progress of their reports in real time.
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A. Normally, we will issue a report within 5-7 working days after receiving the samples.
B. To expedite the report issuance and eliminate extensive manual processing steps, DTI employs collaborative efforts across multiple departments and utilizes automated sample handling technology for certain types of samples, making the reports faster and more accurate.
C. For clients who urgently need the report, expedited services are available.
D. The report issuance time varies depending on the specific type of product, and you can consult with our online customer service for details.
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The specific standards vary depending on the testing items. Please consult online customer service for details.
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Our company promises that all test data obtained from the experiment are true and valid, and will not maliciously alter or falsify the test data. If any customer has any questions about the test data obtained from the experiment, please contact our technical staff, and our company will conduct a free re-inspection for the customer. If the data obtained after the replicated test are the same as the results of the initial test, our company will not change the test results. If they are different from the results of the initial test, our company will conduct multiple experiments on the samples during this period, and finally determine the results. Stable experimental data is used as the final test result.
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Due to the large amount of standard information and other reasons, many customers may not know what items need to be tested. In this case, we could provide customers with recommendations for related projects, but the customers are required to provide the following information:
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